<Qt>

dr.Godfried-Willem RAES

2005 - 2007

onderzoeksprojekt rond de ontwikkeling van nieuwe expressiemiddelen van het departement muziek en drama aan de Hogeschool Gent

 

 

Ordering data and parts list for essential components used in the construction:

Stainless steel parts: sizes (in mm) use commercial source
hollow shell AISI 304L 406.0 x 3.0 h=90 upper windchest Demar-Lux
hollow shell AISI 304L 606.0 x 3.0 h=136 frontal windchest id.
flange AISI 304L (2) 406.0 x 4.0 h=26 outer diameter: 482 upper windchest id.
flange AISI 304L (2) 608.0 x 4.0 h=40 outer diameter: 685 frontal windchest id.
grain finished plate AISI 304L 1000 x 6000 x 3.0 upper windchest Arcelor-Mittal
rectangular tube AISI 304L 150 x 100 x 3.0 x 6100 conducts Demar-Lux
rectangular tube AISI 316 50 x 30 x 3 x 6100 chassis Demar Lux
strip metal AISI 304L - slit 150 x 10 x 4000 chassis Demar-Lux
strip metal AISI 304L - sllit 100 x 8 x 4000 chassis Demar-Lux
strip metal AISI 304L 15 x 2 x 4000 (3 lengths)

pc board supports
pipeholder

Demar Lux
strip metal AISI 304L 30 x 3 x 4000 steppermotor holders Demar Lux
strip metal AISI 304L 30 x 10 x 4000 ball bearing holders Demar Lux
strip metal AISI 304L 50 x 3 x 4000 light holders Demar Lux
L-profile metal AISI 304L 30 x 30 x 3 x 6000 board holding chassis Demar Lux
round stave AISI316 25 x 4000 axis Demar-Lux
round stave AISI316 12 x 4000 pipeholder Demar-Lux
polished tube AISI316 30 x 2.0 x 6100 steering tube Demar Lux
polished plate AISI316 2000 x 1000 x 2.0 upper windchest ATS / Arcelor
M24 cilinder bolt and nut, hex inbus M24 x 100 rotating wheel MEA -Combori
cupped springs DIN2093A/C (6) 50x25 4x3mm wheel MEA
M3 hex inbus bolts and nuts M3 x 12 mounting MEA
M4 hex inbus bolts and nuts M4 x 16 device mounting Fabory
M4 hex inbus bolts and nuts M4 x 35 power rails boards Fabory
M5 hex inbus bolts and nuts M5 x 45, M5 x 30 device mounting Fabory
M6 hex inbus bolts and nuts M6 x 16 - DIN912 mounting Fabory
M6 hex inbus bolts and nuts M6 x 40 device mounting Fabory
M6 bolts, hexagonal head (12) M6 x 100 tension mechanism Fabory
M6 nuts, hexagonal M6 x 30, high connecting nuts tension mechanism Fabory
M10 hex inbus bolts (7) M10 x 120 distance holders chests Fabory
M12 nuts M12 brakes Fabory
preformed elbows (4) 30mm, 90 degrees, AISI316 steer Demar-Lux
Steel parts: sizes (in mm) use commercial source
tube 6/4" - ST42 2 pieces 150mm transportation clamps Disteel
tube 5/4" - ST42 2000mm carrying tube back id.
tube 1" - ST42 2 x 1000mm (bended) carrying tubes front id.
ribbon steel ST42 550mm x 100mm x 10mm mounting plate id.
M20 hex bolts and nuts ST42 - A2 4 100mm lenght handle fixing bolts MEA
M20 hex bolts and nuts ST42-A2 2 50mm length carying tool MEA
ribbon steel - ST42 100mm x 50mm x 10mm clamp Disteel
M10 hex inbus bolts and nuts 100mm clamp fixing MEA
Square steel 30x30x4 6000mm carrying structure Disteel
tube 1" - ST42 800mm frontal grip Disteel
flat ribbon steel 30x10 200mm, and 80mm carrying structure Disteel
eyelet nuts M20 4 fixation transport Fabory
eyelet nuts M10 2 fixation transport De Coene - Simons
Welding materials: specs use commercial source
Argon gas - 300Bar pure Ar TIG welding Air Liquide
AISI 316- welding metal 1.0mm TIG welding Welda
AISI 316- welding metal 1.6mm TIG welding Welda
AISI 316- welding metal 3.2mm TIG welding Welda
Tungsten - Thorium electrodes 4% Thorium, 1.6mm TIG welding Welda
Tungsten - Thorium electrodes 4% Thorium, 2 mm TIG welding Welda
Tungsten - Thorium electrodes 4% Thorium, 2.4mm TIG welding Welda
Solder SnPb 40/60 Soldering RadioHome
Solder Lead free, 1mm Soldering Farnell
Electrodes Hilco Red, 3.2mm Steel welding Welda
Stainless steel wire brushes 3 sizes weld finishing Farnell
Sanding Papers different grains surface finishing De Gouden Pluim
Mechanical parts:   use  
Wheels (4) 380mm - axis 25mm massive rubber   Bickle
PTFE - sheet 1000 x 1000 x 4.0 bearing MEA - Eriks
Polycarbonate, transparant 3000 x 1000 x 8.0 pc board support plates Eriks
Manometer, stainless steel (1) 0-25mBar, 10059947 wind pressure monitoring MEA - Eriks
Ball bearings, airtigth (4) 6mm - 19mm 626.2RS tremulant-valves FAG
Spinax axis connectors (Al) (2) 1/4" -> 6mm tremulant drive MEA
Spinax axis connectors + insert red (2)   sensor magnet mounts MEA
Rubber vibration dampers (4) M6 - threaded both sides motor mounting MEA
Wood screws PZD head (300) 3.0mm x 30mm solenoid mounting De Coene
M4 nuts (300) galvanized solenoid spacers De Coene
M8 eyelet bolts (2) galvanized cabling windchest De Coene
Coiled Springs (push type) (150)   return springs solenoids Fabory
M4 washers (250) brass power rails De Coene
M4 bolts (16) brass M4 x 10 power rails De Coene
M5 nuts (72) nickeled steel power rails, spacers De Coene
ringclamp 8-12mm range, width 12mm, hexnut lower stepper axis De Mulder
adjustable feet, rubber (2) M12 x 100, stainless steel brakes MEA
ebony threaded balls (2) M12 brakes Overtoom
PVC leg sockets (12) 6mm diameter upper windchest Overtoom
Ferroxdure 330 - SrFe12O19 (2)

permanent magnets, 12mm, 4203 014 80290

tremulant sensors Philips
Thread repair inserts Helicoil M4-6 sensor mounting MEA
Mounting rail profile for electric devices 35mm x 1000mm power supply mounting Holderbeke
Rail Mounting Clamp   power supply mounting Siemens
Push springs cilindrical 0.4 x 3.4 x 26, speed 1.44mm chest pallet valve springs Laukhuff original springs

Push springs cilindrical
custom made

0.5 x 4.5 x 25, speed 1.5mm chest pallet valve springs Industrieveren Noel Algoet

Push springs cilindrical
custom made

0.5 x 5.0 x 25, speed 1.5mm chest pallet valve springs Industrieveren Noel Algoet
Technical glues & seals   use  
Cilindric fixation of moving parts Loctite 638 - 50ml ball bearings MEA
Cyaan-Acrylate gel Loctite 454 - 5g flange mounting MEA
Cyaan-Acrylate Loctite 401 - 3g sensor mounting MEA
Silicon sealing compound (3) Loctite blue 5926 - 100ml windvalve seals MEA
MS-Polymer Max - 290ml motor seal Audenaert
Epoxy Resin (3) Loctite 3430 A&B seating electronics MEA
Epoxy Resin (1) Loctite 3450 A&B liquid metal sealing MEA
Epoxy Resin (2) Araldite mounting De Coene
Rubber weather strip (cellular neoprene with adhesive) 10 x10, length 5m windchest sealing De Mulder
Rubber weather strip 10 x 20, length 5m windchest sealing De Mulder
Rubber weather strip 8 x 19, length 5m windchest sealing De Mulder
Masking tape width 20mm, 250m pipe soldering works Tesa
Electric parts and components: type numbers and specs use  
Solenoid pallet valves (49) 19mm pallets: 3007 01 valves high windchest August Laukhuff
Solenoid pallet valves (24) 21mm pallets: 3007 03 valves high windchest id.
Solenoid pallet valves (36) 25mm pallets: 3007 04 valves high windchest id..
Solenoid pallet valves (12) 30mm pallets: 3007 06 valves high windchest id.
Solenoid pallet valves (11) 30mm pallets: 3007 06 valves low windchest id.
Solenoid pallet valves (13) 35mm pallets: 3007 08 valves low windchest id.
Motor Controller (1)

Leroy Somer -0.37kW

Control Techniques Commander SK

wind pressure control Alfa-Holderbeke
Compressor (1) 120mmH20 - 8m3/min - 0.4HP wind supply August Laukhuff
Stepping Motors (2) Sanyo Denki 103H7123-0440/1 0.85 Nm torque Farnell
Stepping Motor Controllers (2) Sanyo Denki PMM-MD-23221-10 wind modulation Farnell
Power switch in metal case 16A/500V 3-phase on/off switch Alfa-Holderbeke
SMPS 24V / 10A Siemens Sitop 6EP1334-3BA00 velo power Alfa-Holderbeke
SMPS 24V / 10A Siemens Sitop 6EP1334-3BA00 stepping motor power Alfa-Holderbeke
SMPS 12V / 50A Sunpower SPS600-P12 hold power (circuit modified) Elipse
Blue LED spotlites 50mm (6) 12V 50mm diameter, bright light effects Conrad
Sockets for 50mm 12V spotlites (6)   light effects Hans Rosseau bv
quad blue led lights 24V ,0.48W (10) Philips, MG C4 BBC204 HB/BL lights effects Hans Rosseau bv
red copper strip (6) 15 x 2 x 600 power rails Demar Lux
mounting wire black (100m) 7 x 0.2mm, Pro-Power wiring Farnell
mounting wire brown(100m) 7 x 0.2mm, Pro-Power   Farnell
mounting wire red(100m) 7 x 0.2mm, Pro-Power   Farnell

mounting wire orange(100m)

7 x 0.2mm, Pro-Power   Farnell
mounting wire yellow(100m) 7 x 0.2mm, Pro-Power   Farnell
mounting wire green(100m) 7 x 0.2mm, Pro-Power   Farnell
mounting wire blue(100m) 7 x 0.2mm, Pro-Power   Farnell
mounting wire purple(100m) 7 x 0.2mm, Pro-Power   Farnell
mounting wire grey(100m) 7 x 0.2mm, Pro-Power   Farnell
mounting wire white(100m) 7 x 0.2mm, Pro-Power   Farnell
mounting wire black(100m) 14 x 0.2mm, Pro-Power wiring Farnell
mounting wire brown(100m) 14 x 0.2mm, Pro-Power   Farnell
mounting wire red(100m) 14 x 0.2mm, Pro-Power   Farnell

mounting wire orange(100m)

14 x 0.2mm, Pro-Power   Farnell
mounting wire yellow(100m) 14 x 0.2mm, Pro-Power   Farnell
mounting wire green(100m) 14 x 0.2mm, Pro-Power   Farnell
mounting wire blue(100m) 14 x 0.2mm, Pro-Power   Farnell
mounting wire purple(100m) 14 x 0.2mm, Pro-Power   Farnell
mounting wire grey(100m) 14 x 0.2mm, Pro-Power   Farnell
mounting wire white(100m) 14 x 0.2mm, Pro-Power   Farnell
mounting wire pink(100m) 14 x 0.2mm, Pro-Power   Farnell
mounting wire white/red(100m) 14 x 0.2mm, Pro-Power   Farnell
mounting wire white/black(100m) 14 x 0.2mm, Pro-Power   Farnell
mounting wire green/yellow(100m) 14 x 0.2mm, Pro-Power   Farnell
mounting wire red (100m) 2.5mm2   Holderbeke
mounting wire black (100m) 2.5mm2   Holderbeke
mounting wire blue (100m) 2.5mm2   Holderbeke
mains cable (100m) 2 x 0.75mm2 + GND   Holderbeke
mains chord, 3 prong 10A type.   Radio Home
wire wrap wire (25m) insulated hardware debug/repair Radio Shack
spirawrap (10m) diameter 16mm cable binding Holderbeke
spirawrap (10m) diameter 10mm cable binding Conrad
shielded cable (5m) 2 cond. + shield sensor connections Radio Home
Organ Pipes   use  
145 pipes, Sn95An4Cu1 see special table 6 octaves pipework Ghislain Potvlieghe
Electronic components type numbers and manufacturer use  
PC-boards (1) MidiHub board midi-input & motor Europrint
PC-boards (13) VeloHold boards velo/hold control Europrint
PIC microcontrollers (12) Microchip 18F4620-I/P note/velo boards Farnell
PIC microcontroller (1) Microchip 18F2525-I/SP motor ctrl. Conrad
Melexis DSP-sensors (2) MLX90316SDC-PRE windvalve sensors Koning & Hartman b.v.
Power mosfets (336+14+28) IRL640, logic level valve drivers Farnell / RadioHome
P-channel mosfets (154+14) p-channel , BSP254A level shifter Farnell
P-channel mosfet (14) p-channel, BS250 level shifter RadioHome
Diodes (24) BY228, 5A/1500V, fast hold-logic diodes RadioHome
Diodes (168 + 14) BY227, 1A/400V hold-logic diodes RadioHome
Diodes (dual) (145+ 7) BYV32-200 protection diodes RadioHome
Diodes (48) SF52 hold-logic diodes RadioHome
Diodes (4) MUR4100 polarity protection RadioHome
10mm LED's - red 2 pieces 5V supply monitor RadioHome
5mm blue LED's (6) 5mm - bright 5V supply RadioHome
3mm red LED (5)   pc boards RadioHome
3mm blue LED (10)   pc boards RadioHome
Resistor (16) 10k, metalfilm 1%, 0.125W R1 RadioHome
Resistor (200) 4k7, metalfilm, 1%, 0.25W mosfet pull-downs RadioHome
Resistor (15) 220 Ohm, metalfilm, 1%, 0.25W R3, pc boards RadioHome
Capacitor (12) 100uF / 25V tantalum power buffer RadioHome
Capacitor (300) 100nF ceramic bypass RadioHome
Capacitor (12) 100nF - SMD bypass PIC RadioHome
Capacitor (6) 100nF - SMD 16V Melexis sensor chips RadioHome
Capacitor (2) 2.2mF / 16V elco   RadioHome
Capacitor (4) 1mF / 25V elco   RadioHome
Capacitor (20) 10uF/ 20V tantalum   RadioHome
Capacitor (26) 33pF ceramic C3, C5 Farnell
Crystal (13) 10MHz Q1 RadioHome
Resistor (26) 10k, 1% metalfilm programming pull up Radiohome
Resistor (4) 510 Ohm, 1/4W, metalfilm mosfet pull-ups steppers RadioHome
Resistor (2) 1k, 1/4W, metalfilm mosfet pull-ups RadioHome
Resistor (1) 0.47 Ohm, wirewound 12V power supply RadioHome
Resistor (1) 100 Ohm, 2W 12V power supply RadioHome
Optocoupler (1) 6N137 midi board Farnell
5V/5.5A transformer - 50/60Hz Chicago Transformer Corp. FH65 5V power supply Trio Legerstock
Weidmuller connectors (17) 16 pole (matched pairs) 1716460000 pc boards & wiring Farnell
Weidmuller connectors (31) 3 pole (pairs) 300V/10A pc boards & wiring Farnell
IC sockets, 8 pins ( 15) turned pins pc boards RadioHome
IC sockets, 14 pins ( 5) turned pins pc boards RadioHome
IC sockets, 28 pins ( 15) turned pins pc boards Farnell
IC sockets, 40 pins, wide (13) turned pins pc boards RadioHome / Farnell
TTL-IC's (4) 74HCT14 pc board midi-hub RadioHome
SIL strip jumpers (15) 6 pole programming connector Digikey
wired SIL connector (1) 6 pole PIC programming RadioHome
wired SIL connector (2) 12 pole stepping motor ctrl. RadioHome
wired SIL connector (2) 3 pole melexis sensor board RadioHome
Laptop computer for control Acer   Altan
Midi Interface Midiman 2x2   MusicMan
Midi wiring 2x 5pole, 10meters   Sound Factory

 

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Last update: 2007-09-25 by Godfried-Willem Raes